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View Full Version : Need help getting a saw into my truck on Sunday



JohnnyEgo
05-14-2015, 20:08
Since this is the "Ask-A-Member: I Need Help With" forum, I live in Windsor and need some help lifting a tablesaw into my truck on Sunday morning, around 8:00ish. The neighbors I really like are too old, and the neighbors who are capable are kind of douchebags. In return, I offer my unending gratitude, coupled with a box of ammo of your choosing amongst 9/45/38/5.56/.308. If you enjoy lifting heavy things, are in the Windsor area, and available Sunday morning, please let me know.

And in related news, I rebuilt a saw. When I moved to Colorado in 2011, the moving company pretty much destroyed my contractor's saw. They piled a bunch of stuff on it with no support under it, both in the truck and in the storage unit. Destroyed the extension tables and bent the case so that the right side of the saw was 2" lower than the left. I got so irritated at the prospect of having to put time and money into it that I didn't touch it for years.

Late last year, I bought the tablesaw of my dreams for way too much money. I was going to give away my old one for scrap, but my wife suggested that I give it to my brother-in-law in Denver. I couldn't give it to him in good conscience in the condition it was in. So ironically enough, I put about $300 worth of hardware, materials, and time into a $350 table saw, that I now need to deliver to him on Sunday. For your viewing pleasure:


http://www.johnnyego.com/wood/sawmods/ts07.JPG
The movers did an epic job of smashing things to pieces. I had to replace all three melamine support surfaces.

http://www.johnnyego.com/wood/sawmods/ts05.JPG
God, what a lot of pocket holes to drill.

http://www.johnnyego.com/wood/sawmods/ts09.JPG
http://www.johnnyego.com/wood/sawmods/ts10.JPG
The top had a lot of surface rust, which came off reasonably quickly with some 220 grit sand paper and some WD40 to keep things lubricated. The surface actually shined right up and took a couple coats of paste wax pretty well.

http://www.johnnyego.com/wood/sawmods/ts12.JPG
http://www.johnnyego.com/wood/sawmods/ts13.JPG
Used carriage bolts as levelling feet on the extension wing and outfeed table.

JohnnyEgo
05-14-2015, 20:08
http://www.johnnyego.com/wood/sawmods/ts14.JPG
First time I got it mocked together for fitting. Getting there.

http://www.johnnyego.com/wood/sawmods/ts15.JPG
http://www.johnnyego.com/wood/sawmods/ts16.JPG
Even on their lowest settings, all my drills and drivers over-drove the cheap continuous hinge screws, so I ended up final-seating them all by hand. There were a lot of screws.

http://www.johnnyego.com/wood/sawmods/ts17.JPG
http://www.johnnyego.com/wood/sawmods/ts18.JPG
Folding outfeed table completed!

http://www.johnnyego.com/wood/sawmods/ts19.JPG
http://www.johnnyego.com/wood/sawmods/ts20.JPG
http://www.johnnyego.com/wood/sawmods/ts21.JPG
That is a lot of acreage!

http://www.johnnyego.com/wood/sawmods/ts23.JPG
http://www.johnnyego.com/wood/sawmods/ts24.JPG
http://www.johnnyego.com/wood/sawmods/ts25.JPG
http://www.johnnyego.com/wood/sawmods/ts26.JPG
Plenty of miter clearance, and the fence travels smooth as butter. I was able to align the fence to the miter slot and the blade to the slot within .003 of an inch. Pretty good for a badly abused saw.

JohnnyEgo
05-14-2015, 20:09
http://www.johnnyego.com/wood/sawmods/ts27.JPG
http://www.johnnyego.com/wood/sawmods/ts28.JPG
http://www.johnnyego.com/wood/sawmods/ts29.JPG
The saw is useable with the outfeed extension folded down. I was able to bend most of the case back into it's near original position, but I still have about 3/4" of an inch of lean from left to right. The feet are long enough to support it without resting on the wood, but I felt it was a bit wobbly that way.

http://www.johnnyego.com/wood/sawmods/ts29.JPG
http://www.johnnyego.com/wood/sawmods/ts30.JPG
http://www.johnnyego.com/wood/sawmods/ts31.JPG
http://www.johnnyego.com/wood/sawmods/ts32.JPG
Everything folded up for travel. I have to lift up slightly on the right side to not drag the corner of the folding outfeed table. I could probably get the lift I need by adjusting the right-hand castors to give me a little more room in the down position, but that can be a job for my brother-in-law.

I sincerely hope he gets as much use and joy out of this saw as I did.

Thanks for anyone who can help!

JohnnyEgo

Zman
05-14-2015, 20:38
If you just keep folding those sections, it looks like it will end up small enough to fit in your pocket :D

Awesome piece of hardware ... BinL is getting a great tool.

I just had hernia surgery so I got a doctor's note ;)

GLWM.

Z

To Bear Arms
05-14-2015, 21:32
That's the saw you're giving to your BIL!?! You're a good man! You do nice work. I like the table extentions.
I would like to help but the son has t-ball pictures on Sunday morning. Sorry.

buffalobo
05-14-2015, 21:44
Nicely done, good on you.

Love that model Festool.

BPTactical
05-14-2015, 22:03
So this story is a "Sawga"???????

























[Coffee]

Great-Kazoo
05-14-2015, 22:44
So this story is a "Sawga"???????

























[Coffee]

Whew...Tough Crowd.

Big John
05-15-2015, 04:51
I can do it. Shoot me a pm and we'll work it out.

Hummer
05-15-2015, 07:06
I'd help just cause I know what a heavy beast the contractor saw is as I've loaded one in and out of my truck many times. But, I'm a little too far away right now.[Wave]

I really like your nifty table setup.

JohnnyEgo
05-15-2015, 10:22
I can do it. Shoot me a pm and we'll work it out.

You, sir, are my hero. I'll shoot you a PM.

Thanks, everybody, and thanks BP for your cutting remarks.:)

BPTactical
05-15-2015, 10:38
thanks BP for your cutting remarks.:)


Sorry, I saw it coming[Coffee]
Just make sure you don't stay out past "kerfew"




And kudos to BigJohn!

bgouker
05-15-2015, 20:43
What time are you loading up. I have to be in Pierce by 8:30, but I can help. We will be done shooting about 3. Let me know.

Great-Kazoo
05-15-2015, 21:06
Still need me to supervise?

JohnnyEgo
05-15-2015, 21:15
Thanks for the offer, bgouker, but I think with Big John's help, I'll be fine.

You're welcome to come and watch, Jim, but only if you bring donuts and Vicodin.

Great-Kazoo
05-15-2015, 23:32
Thanks for the offer, bgouker, but I think with Big John's help, I'll be fine.

You're welcome to come and watch, Jim, but only if you bring donuts and Vicodin.

Lightweight, but i'm there.

bgouker
05-16-2015, 07:07
Let me know if that changes, Thanks
BG

Wulf202
05-16-2015, 09:19
Bigjohn has my number. If you need another guy just call me

JohnnyEgo
05-17-2015, 20:24
Big thanks to Big John, who came over early this morning with his son and helped me move the behemoth into the truck without incident.

http://www.johnnyego.com/wood/sawmods/ts34.JPG

Thanks to everyone else who offered help, support, or sarcasm. It's that spirit that makes this place great.

Brother-in-law is very excited about his new saw. Sister is not very excited about not being able to park both cars in the garage. Life is good!