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Thank you guys! I tried the "slam to the ground" technic when I was outside far for civilization yesterday. Did not work though.
I will try the "brass punch" idea to see if I can push the BCG back.
And yes, I did remove the receiver extension to see what was happening in there.
"The French soldiers are grand. They are grand. There is no other word to express it."
- Arthur Conan Doyle, A visit to three fronts (1916)
This is worrying me a little boys. Is this only happening on builds, or factory stock guns? I have only owned two Bushmasters and have put a couple thousand rounds through each of them without a single malfunction ever. I kept 'em clean and lubed and they ran any ammo I tried.
I am anticipating on trying my hand at a build in the next year, what causes so many of you to have this issue and what is the cause. A unreliable rifle is of no use to me.
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Which is why a mortar will not work now. No way screwing the buffer tub back in is going to capture the detent pin and free the BCG from it's vertical capture. Besides, I see OP posted he did try that first. My first suspicion would have been buffer tube not in far enough and detent popped, capturing the BCG. I suppose the extractor could be jamming up the bolt face in the lugs too.
Barring a cool DIY tool like Danimal posted, I like the brass punch on the BCG face idea. Ensure the detent pin is retracted. Safety first.
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How is the detent, that you can push down with your finger, stopping the rearward movement of the BCG in that position? Sure it is going to get a little fiddly now that the detent is not captured when it and the spring pops up in hole of the BCG. When that happens it will stop the rearward movement of the bolt because the spring will get bound up but it did not cause the malfunction and he can still get the BCG out.
Honestly: I have no idea how I am going to fix this one. But one thing for sure, I need to do this outside far from people or in safe place just in case.... Not my garage. I know there is a slim chance the round will fire, but it seems I am on Murphy's list lately.
Worst case: I'll cut the lower if I have to... It is the less valuable part of my build anyway.
"The French soldiers are grand. They are grand. There is no other word to express it."
- Arthur Conan Doyle, A visit to three fronts (1916)