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QUITTER
There are cone shaped grinder attachments for a dremel that might work. What is the approximate inside diameter you're working with? If it's large enough, those same grinder cones exist that are large enough to chuck into a drill. Or if you have a steady hand, you could just rim the inside with the smaller dremel version.
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QUITTER
These are what I'm talking about.

You could probably heat each washer until it is red hot and let it cool slowly so it looses it's hardening, but that might be extra labor intensive depending on how many you are doing. Also, if they are galvanized, might want to wear a respirator while you're grinding each one as you'll be heating up the zinc and making bad fumes.
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BIG PaPa
That is a pretty good idea in lieu of a press.
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