Let me first say that this is my first AR build. I'm a machinist and I'm a prick about tolerances and fit and finishes. My so called "problem" has to do with my front takedown pin notch inside width on my lower. Colt prints spec .500" -.004"(.496"). Mine measures .503". It's a Tactical Innovations T15 BDX billet lower mated to a Vltor MUR 1A upper. The Vltor pin boss measures .4965 hence the horizontal .00065" clearance. I can grasp the lower and upper at the barrel nut and and rock it visibly side to side. How do yours match up? I'm sure the rifle will function just fine, but I'm just looking for your experiences with this.
I've checked other brands of lowers with my upper and they all fit relatively snug, but my lower on the other Vltor and upper manufacturers fit loosely. I can make this work if this is normal. What are your thoughts and experiences? Thanks for your time.