I am not familiar enogh with reloading but STOP SHOOTING YOUR RELOADS immediatley.
Not crimping the the reloads could be key here. Like I said I dont know much about reloading but if I am not mistaken when you crimp the bullet a couple of things happen:
1-The bullet is seated a bit deeper in the case.
2-The crimp provides a bit of a taper for the "Leade" of the chamber. The leade is the unrifled portion of the chamber where the bullet is. It provides a head start for the round when fired before the bullet enters the rifling. Some people call it the "Throat" of the chamber. If the round is crowded into the rifling you will get a pressure spike.
The uncrimped neck could possibly be crowding the round a bit and spiking.
With this not happening with the other upper the converion could be suspect. Maybe not venting pressure quite as quickly as a GI system causing a pressure spike.
You get a quicker gas impulse with a 16 than you do a 20.
Have you checked the headspace? The chamber could be a smidge short.
Have you checked the firing pin protrusion? .028 minimum .036 maximum.
Let us know-I am curious what you find out as I know damn little about re-loading.






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